The upper seals and impeller stuff isn't hard and all the seals should only fit what they're intended for. Winches, Boat Motor Supports & I assume i have to take the upper drive off the boat to do the upper seals? As you can tell, Im pretty inexperienced but I am trying to learn so I appreciate the help. We have 3 different membership levels available. Biminis, View I have some oil in the bilge but it could have been from the 1st time and me not getting it all completely out. When I purchased it last fall I removed the out drive to check everything as I have done approx 50 times on previously owned Mercruisers and OMC Cobras in the last 40 years. Bullet Skimmer, Paint and Is the u joint suppose to be that rusty or rusty at all? I have done the upper seals. The customer stated (and sent me pictures) that showed that green drive fluid was leaking between the upper and lower drives. i was just out trying to take a pic but my phone is not cooperating. You are using an out of date browser. US $113.88 63115A12 Alpha One Gen I 96863A15 Alpha One Gen II 805320A1 Fits all of the following sterndrives Replaces Part Numbers: 805320A03 17693A2. A pressure test by a competent shop would be a reasonable start. If you have an alpha drive, the drain/fill hole is in frt lower. I just had a call about a leaking drive that was recently serviced by someone else. . White streaks are an indication that you have water in your gear lube. Cant tell for sure until I get it off. Drive/gear lube is the same thing. Video, GPS Chartplotters & Holder, Anchor & Dock Okay, so your circle is a bit misleading. Got a 98 crown line with alpha one gen 2. Any help here? He said I am looking at 1-2k fix has anyone experienced this before? Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. Got the drive off. Hardware, Boat Seat I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. Acessories, Fishing Outriggers & Accessories, Electronic Navigation Communication, Auto Pilot Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. this is from my 1992 SeaRay 5.7 lt V8. How many special tools are required to do this? Kits, Boat Trailer So first fix - replace bottle cap if there is oil on the top of it. It turns out that the seal holds pressure at ambient temperature, but at higher operating temperature it leaks like a sieve. 03-22-2017, 05:36 PM. High Back Reclining Helm Seat, Cabin and Welcome to our site! Hi all, I need some help I have a drive fluid leak on my 2013 Bayliner 175 with 3.0 mercruiser with alpha one drive somewhere. i found the pdf for the manual on i boats and printed it out (at work of coarse. & Circuit oem Drive #s (for diffeent ratios) 714-5-5121200tp 714-5-5111200tp 714-5-5121300tp 714-5-5111300tp 714-5-5121400tp 714-5-5111400tp 714-5-5121600tp 714-5-5111600tp 714-5-5121700tp 1 year Full warranty , 3 year corrosion warranty Call with questions: 856-232-696 Ships on a pallet with a freight company from . If I start to fill the reservoir, when the vent plug is out, woun't the oil just run out of the hole? Probably pulled in about 10 or 12 ounces so far. Water pump impellers are one of more vulnerable pump assembly parts. My sister-in-law says it hasn't been started since last spring, although it got regular spring/fall maintenance and winterizing. Accessories, Pontoon Bimini I've never done the seals on the lower. I just spent $200 for all seals and gimble and i forgot to get the big upper drive gasket so i have to back to action today. What kind of maintenance would be required on a 3-4 year old boat with 80 hrs on it to prevent that rust? Received 8 Likes on 4 Posts. JavaScript is disabled. Parts, Wash Down Copyright 2019 IBOATS. (see picture below) Now the oil will drain into your drip pan. Trailer Winches, Shop mercury alpha I stern drive gear oil leaks through water intake vents and two vent holes near top of lower unit. All of the parts we sell have been used in freshwater only. Parts, Boat Tubing & Tackle Boxes, Fishing Bait & Re: Mercruiser Alpha One gen2 leaking oil, but where? For a better experience, please enable JavaScript in your browser before proceeding. OEM MerCruiser Alpha 1 Gen 2 Outdrive! John, Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Share by E-Mail. Protection, Dock Storage & Sent from my SM-J737V using Lake Ontario United mobile app. Share this conversation. This happened to me. at start of every season. Additionally they are often installed DRY with no silicone or adhesive sealant which further opens up opportunity for them to leak. Deals, Dealer Place a drain pan directly under the lower unit. Ask Your Own Boat Question. Thanks. Check the fittings, hose and transom housing fitting of that system to verify its not the source of the lube in the bilge. Hank's old enough to have forgotten more than I know, Yes, going to pull it today to check.Sent from my SM-J737V using Lake Ontario United mobile app, As expected, Hank was right. Big_Z Registered I looked up in there today with a light. Starters, Marine Solar Power Ventilation, Interior & Cabin From the small holes on the side of the lower unit (are these - Answered by a verified Marine Mechanic . Thanks for your help. To change the lower unit oil in your alpha one, first lower the drive. C $661.62 Find many great new & used options and get the best deals for Alpha One Gen 2 gimbal bearing with TOOLS bellows puller Mercruiser trasom kit at the best online prices at Free shipping for many products. Was it recently changed? Switches, Shore Power & AC Refer to your owner's service manual for its location, if you have trouble finding it. Wells, Toilet & Waste Ok, either way, if in fact it is the seals, there are 2 areas where the seals are prone to wear, the most common is the upper seals (2) in the upper unit housing where the lower driveshaft passes through, and the other 2 seals are directly under your water pump impeller base housing..which is the lower unit driveshaft seals. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 Deals, Paint & Maintenance Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. Rust on the u joints is not normal. Handles, Life Jackets & These are the top picks and the most-sold mercruiser greasess. Greetings. & Live Bait Varnish, Marine Adhesives, Does this sound right? Trying to go boating with my family today and while removeing the cover i found small puddle of gear lube under the lower unit coming from small hole in front section of the lower unit. Sign up for a new account in our community. After reassembly, filled the oil from bottom to top vent screw as usual and filled the reservoir. If im going to take it apart im going to do the upper and lower while im in there. Seals go bad after a few years and need to be replaced. Gear Lube Reservoir Fitting, 22-861150T02Gear Lube Fitting fits in the transom shield of both Alpha and Bravo Stern Drives. Drive was in up-position on the trailer. Wewill then call you to move forward with payment and shipment! Share on Tumblr. For less than $20 you can usually pick up a Merc #6 service manual that covers Alpha Gen 1's and SS drives. Thank you for the info.Sent from my SM-J737V using Lake Ontario United mobile app, Going to have the boat on the trailer soon for Smart Tab installation and I had planned to check for water. Gear lube is leaking from my Mercruiser Alpha One 3.0L. A bench vise comes in handy to hold it while your working on it. No oil in the bilge and all oil gone after running a short time. It may not display this or other websites correctly. how bad if I continue to use as is. The rubber tubing between the reservoir and the drive could be cracked between the boat and the drive. Axles, Boat Trailer Tie BTY your anodes need replacing. The area of your circle is located near the upper and lower sections of you outdrive aka drive, leg, or in some cases unprintable names. Provided you filled it in the conventional way from the bottom until it bled out the top vent, then went ahead & topped off the tank, you shouldn't have lost much more than a few ounces after the first run and any air had a chance to purge. All rights reserved. 27 Apr 2013 #3 D dingdongs Member Joined It is rare for the hose to leak. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. They tell me the loss of drive oil we've been having is the result of a bad seal on the drive shaft. This actually is quite a common occurrence when people do their own work and become a mechanic from watching a few Youtube video clips (LOL) Please check with us for your used parts needs, as we part out boats and motors on a daily basis. Customer reply replied 18 hours ago. Deals, Camping & RV I took off the drive, drained the oil and pressure tested it. Do you think just referenceing the exploded diagram is enough or do you think its worth buying a shop manual? However, considering the features, you can go for the Alpha gen 2. Thanks again.Sent from my SM-J737V using Lake Ontario United mobile app. Dollies, SportsStuff Great Big Instruments, VHF Radios & Rollers, Boat Trailer Replaced them, plus water pump, and did a full check on the whole drive train. The cost sounds reasonable IMO. Can you show me a picture of where the fluid is leaking from?? For a better experience, please enable JavaScript in your browser before proceeding. (You must log in or sign up to reply here.). Sterndrive, Outboard Lower Unit - Sterndrive Engineering (SEI) offers Sterndrives for Mercruiser's Alpha One and Gen II And Lower Units for Mercury, Yamaha, Johnson and Evinrude Outboard Motors. The rusty u joints are most likely a lack of maintenance because it'd be milky if water was getting in. MERCRUISER ALPHA ONE GEN II UPPER BOX GEARCASE SEAL KIT | GLM Part Number: 87501; Sierra Part Number: 18-2644; Mercury Part Number: 26-88397A1 4.8 (16) $3155 FREE delivery Sat, Mar 4 Or fastest delivery Feb 28 - Mar 1 Only 8 left in stock - order soon. Ropes, Boat He is saying there is rust on the shaft as well. Shop Wholesale Marine now! 10 to 12oz indicates a leak somewhere & if your not seeing it externally, pull the drive again & see if there isn't oil in the u-joint bellows. I am hoping this will not be necessary. 2 - 6 Alpha One Generation II Sterndrive 90-806534970 1096 Drive Shaft Housing Specifications Torque Specifications NOTE: Securely tighten all fasteners not listed be-low. Covers, Boat Wiring & Took it to a different mechanic a few days ago and today got some pictures from him. So i basically need to reseal the upper and lower unit. Tubes, Shop Clean out the reservoir as sludge can accumulate in the bottom. I'm no mechanic, just a blue water sailer and woodworker who loves deep sea fishing. Holders, Cabin Accessories & If I had to guess your loosing it thu the upper yoke seal. Dock, Cabin and The screw plug will sit countersunk and have a large slot . Covers, Boat Cover Can you post a picture of where you are seeing the level decrease? I have had it out 2 times since. Michigan Stinger, Stingrays Trolling Spoons, Bomber Long A 15a Jerkbait Fishing Lures (lot of 6), Floor material for aluminum boat instead of dreaded plywood, This could be last Stripers season on the Hudson River, Lake Ontario Charter Boat Association- LOCBA Meeting, https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube. Are you looking for assistance in finding the right mercruiser greases? Battery Charger, Marine Audio & Hardware, Boat Seats by Best $20 you will ever spend and covers every process with diagrams. Acessories, Fish Cleaning Boat, Boat Buyers He doesn't think rust was caused by the boat filling up with water because the engine looks clean, he said the only other thing it can be are the bellows which is strange on such a new boat. Financing, Iboats Galley, Covers and The gasket has a built in seal to prevent it from leaking at the bellhousing. If you then have a slight leak somewhere else as well - you will see foam on the top of the oil in the bottle after running it for a while. That will make the leak - leak even more as the bubbles will force more oil out. Mercruiser Alpha One Gen II Complete Driveshaft Assembly - OEM $3,690.00 - $4,040.00 You save up to $338.57. Just bought boat and previous owner said Ask an Expert Car Questions Boat Mechanics Disclaimer: Information in questions, answers, and other posts on this site ("Posts") comes from individual users, not JustAnswer; JustAnswer is not responsible for Posts. They aren't bad. I want to check the u joints while im there too if i have to take it out. I have a mercruiser 1987 Alpha one, Generation One outdrive that leaks outdrive fluid and water into the bilge. The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. In terms of Mercruiser Alpha gen outboards, Alpha gen 1 is comparatively cheaper than Alpha gen 2. First of all the Alpha is not the engine but the outdrive (transmission). Parts, Inflatable Distribution, ProMariner ProNautic Belleville Washer 12-54048. Here's an Idea that I will try this weekend: CREATE Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo . Deals, Electrical Products, Carbon Monoxide & Dial Indicator Holding Tool 91-89897. If so am i going to need a gimble alignment tool? Fenders, Boat Trailer Breakers, Power Packs & Jump I'd have them also do the u joints, an impeller and related parts/gaskets while they have it. Category: Boat. All times are GMT-8. Feel free to post if you need any help. The pic youve posted is in fact the out drives gear lube reservoir. Racks, Fish Finders, Sounders Answered in 17 minutes by: 3/1/2023. REPLACEMENTKITS.COM - Brand Fits Mercruiser Alpha One Gen 2 Impeller Repair Kit - 4.2 (83) $2499 FREE delivery Wed, Mar 8 on $25 of items shipped by Amazon Small Business Water Pump Impeller Kit for Mercury Mercruiser Alpha One 46-96148A8 46-96148Q8 4.6 (193) $3919 FREE delivery Fri, Mar 10 Completely different system. Whats you're diagnosis and what will it take to fix? A friend has a 2006 Campion Chase with a Mercruiser 5.0 MPI/Alpha One, approx 100 hours. Combos, Fishing Tools & Ask Your Own Boat Question. Make yourself a drivestand. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Thanks for your help. AN +! Tops, Other Thanks for that info Mike. Between the upper and lower sections is a O-ring for an oil passage between the halves that could be leaking. Boarding, Paddles & With the drive removed it is a good time to replace bellows, impeller, u joints and gimbal bearing at the least. Buy a Service Manual before attempting this repair. Boat Gel Coat - Spectrum Color, Pumps and (8%) See details Mercury Marine Mercruiser Alpha One Gen II Lower Driveshaft Assembly - OEM $2,840.00 - $3,328.57 You save up to $202.86. Share on Pinterest. You could also open the bottom drain screw quickly and check for and water, if you do have a leak you will probably find some water. Must be some good sh!t whatever that first Mechanic wanna be was smoking on. Show Less. JavaScript is disabled. Yes I did make sure the new o ring was in place when assembling the lower half back on. Blocks, Marine Accessories, Big Jon HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak SIMPLE SOLUTIONS 1.02K subscribers Subscribe 11K views 1 year ago HOW TO FIND LEAK IN. The bilge pump came on every 2-3 minutes while sitting still. I was going to take the valve out, but not sure if I should with the Gimbal housing still on. Most of the parts listed here have many more pictures available upon request.If you would like to purchase this or any other part, please send us an email with your shipping address and a phone number. Caulking, Marine Engine It is on the opposite side from the plugs, and is very easily misaligned during drive servicing. After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. . My bellows is broken, so the water leaked in. Grills, Boat Drink mercruiser greases products are widely available today, and we have reviewed them all. I did a gimble with a buddy of mine a while back and dont remember using a tool. It is normal for the oil to "burp" itself and the oil level in the reservoir to drop a little when you run the drive to get rid of any trapped air. I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. I am not sure how to remove this hose other than just pulling it off, if possible. maintenance gone outdoors sterndrive engineering mercruiser alpha one gen 2 outdrive michigan motorz mercury mercruiser alpha i one drive boattest mercruiser alpha one lower unit oil type boost engine s mercruiser . Cable, Marine Batteries & your boats Gel Coat Match, Shop Not sure if its in the Bayliner library but I know we have it under Documents at the Maxum site. I highly recommend getting the Mercruiser manual. So 3 to 4 years of not removing the drive for inspection/maintenance then that rusting doesn't surprise me. Screws, Boat Handles, Pulls, ha ha if this was a car i would have been elbows deep in this already. Accessories, Marine DC Power Plugs Usually drives are resealed every 5 years . Login, Boats How did you refill your reservoir when you changed the oil? I have only pulled the alpha drive. Aug 27, 2009 Along with the oem manual for the drive this is a pretty useful site too. If it is the upper leaking you just need an upper unit seal kit. My input shaft seal was peeing in the drive boot. No sign of water in the oil, looked like new. These seals would not have come with the water pump kit i just installed right? Watch videos, get a manual. Show Less. Small Business & Rings, Prop Nut Kits & Cushions, Lexington Mercruiser aplha 1, mercruiser oil leak, mercruiser outdrive water in gear oil Quick and Easy AboutPressCopyrightContact usCreatorsAdvertiseDevelopersTermsPrivacyPolicy & SafetyHow. Hitches, & Locks, Boat Deck Backlash Indicator Rod 91-53459. The anti-dribble valve just pushes in. Bearing Carrier Retainer Wrench 91-61069T. Did you get good placement of the o ring that goes between the upper and lower halves? for Sale, Buy A I will see if I can put one on and then check it for leaking again. The Fora platform includes forum software by XenForo. June 28, 2019 in This Old Boat. Maintenance, Boat Cleaners & Drink Holders. Biminis, Paint and Bilge Pump, Tires, Rims, & Hub Covers, Boat Shrink Wrap Oil leak on out 1995 Sea Ray 185 Mercruiser 4.3 Alpha One.Oil leak on out drive appears to be coming from weep hole on side of foot. Deals, Electronics This valve opens when the drive is installed and closes when removed to prevent the reservoir from draining. Please check with your local mechanic to clarify that this is the correct part you need. There is a tiny gasket between the upper and lower halves of the drive. This hose may be leaking or the tie is missing. 1995 Sea Ray 185 Mercruiser 4.3 Alpha One. Discussion in 'Gas Engines/Drives/Transmissions/Props' started by KHE, Aug 31, 2020. Its a 1986 which i think is gen 1? Smoke This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Savers, Boat Trailer Guides & Detectors, Binoculars & However, if your anodes get much further eroded electrolysis will damage it. Seems to drop about 1/8 inch per fishing trip. After getting the boat out of the water Monday, My buddy showed me that the shift cable bellows was broken. Yes thats how the problem originally started I noticed a bunch of oil in the bilge when the boat was just sitting in the garage and when I took it to the 1st mechanic he took the drive apart and said a lose cover nut was causing the leak but the 2nd mechanic didn't agree and said that would be impossible. The 12 oz. Accessories, Boat Finally refilled the drive lube reservoir. PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. Helm Seats, Shop Replaces MerCruiser Gen 2 alpha outdrives 1991+. Deals, Boat Seats Everything looks good, and I feel a lot better about my new 11 year old boat! I should have continued to pump in more after I put in the top vent screw until the reservoir started to fill. MerCruiser Service Manual Free Download PDF On this page you can free download service & repair manuals for such sterndrive engines as MerCruiser . Is this a Gen I? The drive probably needs new seal(s) & a pressure/vacuum test to confirm that's the only source of leakage. Kits, Seadog Stainless Steel Cup Along with the oem manual for the drive this is a pretty useful site too. After a few trips, the drive lube reservoir is empty.
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