Lite-Steer is simple enough to fit for most enthusiasts with some basic mechanical knowledge. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Because of this experience, were trying really hard to systemise the conversion process, making conversions much more affordable and attainable. We modified the 3D print port sizes to make use of stock VW hose sizes and repositioned the ports to clear the battery box and other obstacles. The motor was simultaneously inched forward to clear the rear body panel. The wiring from the heater unit will pass through the round holes on the right side of the cover. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. I'm also reaching out to a local traveling Tesla tech to check new part availability. They started with a 1995 Vanagon and stripped the motor. (?) That went together as planned. It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. The motor, controller/inverter, and wiring harness arrived and we've installed the shaft coupler and the trans adapter plate. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. I didn't get an image of the template and location yet, but I'll post it next week. 4.3 4.3 out of 5 stars (126) $71.96 $ 71. barely? There's no reason why we can't convert every single VW T2, is there! Van Clan's best hand picked campervan conversions. All the components that are mounted to the box are wired. Upper left is a 1.5kW 6 element PTC unit. That locks us into a maximum and minimum voltage range that our battery pack and other high voltage components must provide. Add to basket. The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. The upper right image shows the underside of the car with the coolant pump visible on the left. The engine compartment was cleaned up more (removed all the spray-glue), oil. The motor controller is programmed, up and running! Yes Or No? Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. You can pick one of these up from as low as $8k. A second pump (different type) wasn't good enough either. This week we worked out the specific placement of components that are not mounting directly to the battery enclosures. The kit contains the following: Motor: HPEVS AC-50 Controller: Curtis 1238 650 Amp, 96 Volt Instrumentation: Xantrex Link Pro Shunt: Deltec 600 Amp What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. The car drove excellent. It will only take one hour at an applicable plug-in point to replenish the battery to 75% capacity. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. All this to say it was more difficult to accommodate the P100D coolant line routes than expected. The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. There's also an amazing single-cab truck body on tap for $15,000, and you can. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. Based in Ghaziabad, Rexnamo Electro offers retrofitted electric cars and conversion kits for the last ten years. That went together as planned. My wife and I were married in 2009 and had a splitty camper as our wedding car. Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. The rear battery box is powder coated and in position without batteries. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. Choose your VW conversion. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [VW Type 2] Price: $8,734.00 The EV West Air Cooled Volkswagen Type 2 Starter Kit is perfect for those looking for a professional fit and finish on the drive components, but are willing to build and install their own battery system. The rear pack is now mounted behind the rear seat. Externally, only the coolant plumbing is a little different. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. You can find some for around $10-$15k in good working shape. As part of our electric vehicle conversion service at Jack's Garage, we are very proud to be in partnership and to be the sole UK agent for the illustrious eClassics in Stuttgart Germany. Since the car was received without a 12V battery and mounts, no engine, fuel tank, radio, windscreen washer system, heater controls, etc. The 100-kilowatt. That kind of momentum cant just come to a sudden halt. Thanksgiving week was short. In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. Much like maxing out luggage capacity, and in the same locations. There was no electric fan in the stock VW's because pressurized air came from the cowled engine cooling fan. We made it to the Spring Dub festival in Harrogate that March (more of a Golf scene to be honest, but hey) and we tested camping. They had an imported American van that was bought for a customer. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. All types have pros and cons. 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VW Bus Bay Window T2 Power Window Regulator Conversion Kit Left & Right 68-79 Brand New $255.50 Save up to 15% when you buy more Buy It Now Free shipping Sponsored VW TYPE3 Fastback Variant Notchback 1967-1973 Weber Conversion Kit see details (For: Volkswagen) Brand New $619.79 Buy It Now Free 4 day shipping Last one 9 watchers Sponsored Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. Please slide to verify. For more on this surprisingly complex topic,see the. The Engine bay was cleaned up. (Credit: Volkswagen) It's as simple as changing the cars clothes, sort of. The front battery box is mechanically assembled and external wiring has begun. The heater unit (with proper voltage element) has not arrived yet. The box can be removed by the interior restoration folks, but it would be better to address these issuesnow. Ben has been a key part of the Peace Vans family since 2014. . The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. This article was created to allow the customer to follow the high-level build activity. He said, We have to do an episode on this! (Im still waiting for the call, FC.). Then a fast touch with a fine tip solder iron is all it took to wick a nice solder bridge across each tear. What followed was an amazing summer. There are 4 needed per module. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. The air-port (top image) distributes the warm air to 4 original windshield-defrost vents through the original 25mm defrost tubes. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). It will probably take longer than wed like, but as long as we dont give up, well get there. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. But they were rare, and expensive, and normally filled with rust. We now have a routing plan and are proceeding to assemble! No welding or floor work is required. Find the right electric car conversion kit for your electric vehicle conversion project. that was recently been decided on has been back-ordered due to an unavailable 12V blower fan. The coolant lines sweep down around the side and underneath the battery box to twoaluminumblock manifolds. No. This will avoid having someone else pull that pack for accesslater. The proper heater box arrived, and of course, it's not black (a must). High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. Rexnamo Electro-Electric Car Conversion Kit. Motorways are so boring, and it was great to explore the beautiful British countryside. The content produced by this site is for entertainment purposes only. Commonluy used Tesla S and X battery modules are about 5.2kWh (depending on some model variants sucy as the 4.5kWh, 5.3kWh, 5.6kWh, and 6.2kWh. Note from Kits first-in-line editor, Jesper: I like the T25 its boxy! Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. Skilled Craftsmen. We have all the hose, connectors and manifold plumbing sizes figured out. There will be a bit of a weight difference with the new engine adding 500kg to the scale. Modules were inserted, and the fit was as good as we had hoped. The wiring cleaned up nicely as well. What sets this apart is its range. (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. 96. It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. Oops! Beginning with the battery pack(s). In accessing and using www.intelligentliving.co and related sites, you agree that you may not download content except for personal, non-commercial reference. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. Not too hard, she replied. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! What sets this apart is its range. ), and then run out of money. Now, back to the road trip and my mums response. Applications: Engines: Ecotec, Chevy LS, Subaru, Toyota, VW, Honda When swerving aggressively, the roll is slight. There will be other cosmetic panels. Alas, it seems that may not be the case the era of the Beetle still has time to ride out and the funky little car has made yet another grand comeback! We went with a 3kW off-the-shelf heater/fan unit neatly tucked under the firewall in the center. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. The box had to be disassembled to repair it (as described above). Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. Complete Bay Window alternator conversion kits, voltage regulators, Volkswagen campervan split charge relays (for big stereo systems and other high-drain electrical accessories) and . No ride-height adjustment was needed from the stock torsion bar position. "We can convert a Beetle in less than a month," he says. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. The 818 is a kit car made by Factory Five that is based on Subaru WRX running gear. Once that is done (enough), we will begin pulling the wiring for most components through the chassis. Amounts shown in italicised text are for items listed in currency other than Euros and are approximate conversions to Euros based upon Bloomberg's conversion rates. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. Thomas Schmall, a member of the Board of Management of Volkswagen Group Components, commented on the project: The electrified Beetle combines the charm of our classic car with the mobility of the future. A spring between them allows the linkage to travel after the switch is triggered, without over-stressing the switch. 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That would get the heat to passengers directly, and one or two hidden tubes could be routed to the windshield defrost ports. The frame is fully powder coated and comes with all fixings needed to assemble it. It's a lifesaver. Nothing else will be in this motor compartment. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. Copyright 2023 CleanTechnica. And isnt it a good job he did! With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. We found no leaks but discovered this pump won't work with these modules. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . Early or late was no issue to us. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. The eDub platform features batteries, motor, charger and more in one simple package. A spring from the switch is anchored at the clutch arm (top left). The lower right image shows it repaired and plugged into the slave BMS PCB on the module. Removing this took two pounds off. is converting this 1970 VW beetle to electric power for a customer from Washington state. I'm happy to report the car is plugged-in, charging, and balancing now. The stock spring works, but not with enough safe margin. Solutions like this are often a gamble, but it worked great. VWCRAFTER DESIGNS. That side is assembled and bolted into place. I am personally the wrong generation to love classic camper vans. Don't let anyone tell you a new VW Beetle dash installation is easy. If you are embarking on a SubaruVanagon, Busaru, or Bugaru Subaru engine swap, you have come to the right place. We drill a hole and rivet the nut into position. The rear battery box is bolted together except for the side walls. So the garage had bought it back and now had it on sale. Yesterday I received tracking confirmation that the coolant connectors and hose arrived in the US and hope to see them arrive next week. But it's close. The left-to-right body roll is very slight and feels stock. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. The Westfalia has been converted successfully to electric before. "It's is done!". The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. Three days later, my mum sent me the picture on the right. We have built our conversions into 5 different packs to give prospects a clear expectation of what will be required. A homemade fuel-line tool on thisz28 threadgave me an idea. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. You can follow Kits endeavours with eDub Services Ltdon all the socials and YouTube. When we began to route our Orion BMS cell tap wires, we discovered one module had a torn-off flex circuit (bottom right).